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Seminars are scheduled at least two months in advance. Contact ICPD Seminars for availability.
You may book any one or more courses We accept credit card payment through PayPal.com e-mail phil@designseminar.com
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Welcome to the ICPD Seminars ICPD Seminars are
designed to develop and expand the skills of Mechanical Designers and
Engineers working in or entering the field of new product design and
invention. Seminar
students are a unique group of professionals who are or will be
responsible for the design of the mechanical portion of products used in industry,
including medical, telecommunications, industrial, military, and consumer
products. Other students attend in
order to know
how we work so they can manage us or buy parts for us. PLASTIC INJECTION MOLDED PART DESIGN SEMINAR: This topic takes two full days concurrently.
There are many other plastic molding methods which are mentioned
and samples shown for comparison. All of the basic materials, blended and alloyed materials, material properties, fillers, and additives are examined. Design rules for plastic shapes, wall thicknesses, bosses, etc., are reviewed. Unique plastic design samples such as snap fits, light pipes, multi-material and multi-layer molding, gears, and bearings are discussed and design guides provided. Finally,
sample drawings, drawing notes, and cost of plastic raw materials are
presented. All of this is accompanied by samples of plastic parts and
material for discussion. During all of this, a video tour of a plastic injection mold shop helps the student understand where and how the design will become reality. There are also videos of several rapid prototyping methods and samples. SHEET METAL PART DESIGN SEMINAR: This topic is taught in one day. The course begins covering one hour of machine shop metal shaping processes. The rest of the day focuses on press-break type sheet metal design. This is the most common method for creating parts from sheet metal. Near the end of the day, a review of plating, coating, and finishing methods used in product design wraps up a very full seminar. In
the study of sheet metal design, we
look at a lot of the common and special tooling available for forming lances,
beads, card guides, etc. Included is very good design guide with
recommendations for good design practices, and metal folding options.
Sheet metal assembly methods are examined and include fasteners, clinch
fasteners, welding and brazing. Sheet metal raw material cost and
clinch fastener cost is provided. An extensive section is included just to
explain all of the sheet metal alloys available. The platings and coatings is a review of all the common plating processes available with samples and the base metals they apply to. Paints are discussed and compared, including powder coats, urethanes, and epoxies. Metal surface preparation such as bead blasting and ball peening are reviewed with samples. An explanation of how a galvanic chart should be used in combination with electro-plating is included. Finally, various metal heat treatment processes are discussed. METAL EXTRUSION & METAL CASTING PART DESIGN SEMINAR: This topic is taught in one day. The course begins with extruded aluminum part (shape) design with samples of extruded shapes and products designed using extrusions. Included is a complete design guide for shape and tolerances standards. Finally, metal castings are examined. There are a dozen or more
unique metal casting processes, each with its own design requirements, and
each tailored for a specific metal, part size, or production quantity.
This seminar section will help you sort it all out and will provide the design
tools needed to produce almost any casting called for by your design.
There is a follow on section covering methods for rapid prototyping
castings. |